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DEUTSCH HD10 High-Temperature Automotive Connectors deliver rugged reliability for harsh environment applications, featuring a sealed design to prevent connection degradation in critical vehicle systems. Ideal for trucks, buses, and heavy machinery, these connectors ensure optimal performance in extreme conditions.
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HD16-6-96S
Deutsch
The DEUTSCH HD10 series environmentally sealed connectors are meticulously engineered for absolute reliability in the most demanding automotive and heavy-duty applications. Designed specifically for cable-to-cable and cable-to-board configurations, this 6-position wire-to-wire connector provides an impenetrable barrier against harsh conditions where even the slightest connection degradation could lead to catastrophic system failure or costly downtime.
Constructed from premium Glass-Filled Polyamide (PA GF), the thermoplastic housing delivers exceptional structural rigidity and thermal durability. It maintains peak operational integrity across extreme temperature cycles ranging from -55°C to 125°C (-67°F to 257°F). This advanced material composition actively resists thermal aging, preventing brittleness when exposed to intense engine heat, and offers superior defense against corrosive automotive chemicals, including motor oil, transmission fluid, and antifreeze.
Beyond its durable exterior, the HD10 connector is highly versatile, supporting multiple size contacts within a single shell to reduce overall assembly costs and enhance design flexibility. Engineers frequently specify these connectors for critical automotive electronic systems, including Engine Control Units (ECUs), under-hood sensor networks, chassis wiring harnesses, and diagnostic data link interfaces. Whether deployed in heavy-duty trucks, buses, off-highway agricultural machinery, construction equipment, marine vessels, or emergency vehicles, the HD10 series guarantees field-proven performance. Several optional accessories are available to further customize the installation, including backshells, strain relief components, and protective dust caps.
Review the exact technical specifications and physical dimensions for the HD16-6-96S model below to ensure precise compatibility with your engineering requirements.
| Model | HD16-6-96S |
|---|---|
| Connector System | Wire to Wire |
| Housing Material | PA GF |
| Number of Positions | 6P |
| Color | Gray |
| Connector Housing Type | Housing for Female Terminals |
| Sealable | Yes |
| Contact Type | Socket |
| Connector Shape | Circular |
| Centerline (Pitch) | 1.59mm [ .063in ] |
| Product Length | 40.61mm [1.599in ] |
| Product Width | 36.91mm [ 1.453 in ] |
| Connector Height | 36.91mm [ 1.453in ] |
| Connector Mounting Type | Cable Mount(Free-Hanging) |
| Operating Temperature Range | -55 – 125 °C [ -67 – 257 °F ] |
Engineered for unyielding environmental defense, this circular thermoplastic housing features advanced silicone seals that ensure complete protection against moisture, dust, and debris ingress. Meeting rigorous IP67 and IP69K equivalent standards (such as ISO 20653), the sealable design actively prevents capillary action within wiring systems, guaranteeing reliable performance even when subjected to high-pressure washdowns or submerged in harsh outdoor elements.
Designed to manage complex modern vehicle circuits, the connector accepts multiple contact sizes within a single shell, including size 4 (100 amps), size 12 (25 amps), and size 16 (13 amps). This versatile current-carrying capacity is complemented by exceptional insulation resistance and anti-arcing properties, ensuring safe, stable power and data delivery across heavy electrical loads without experiencing critical voltage drops.
To combat the intense, continuous vibrations generated by heavy-duty engines and off-highway terrain, the HD10 series utilizes a dedicated coupling ring for mating. This secure locking mechanism provides a distinct tactile and audible click, assuring assembly technicians of a positive connection. It entirely eliminates the risk of accidental disconnection, functioning effectively as a built-in connector position assurance (CPA) feature.
Accommodating a wide wire range from 6 to 20 AWG (16.00-0.50 mm²), this connector system is fully compatible with standard automotive primary cables such as TXL and GXL. The crimp-style termination process ensures a gas-tight electrical connection, facilitating highly efficient, error-free assembly on the production line while simplifying field maintenance and component repairs.
Available in 3, 4, 5, 6, and 9 cavity arrangements, and supporting in-line, flange, or PCB mount configurations, the housing adapts to diverse engineering architectures. Furthermore, the product aligns with rigorous international and automotive-grade industry standards (including SAE, USCAR-2, UL, and RoHS compliance), providing procurement specialists with verifiable safety endorsements and global market compliance.
![1062-16-0122-Automotive Terminals, Socket, Pin Diameter 1.59 Mm [.063 In], 18 – 14 AWG Wire Size, .75 – 2 Mm² Wire Size, DEUTSCH Common Contact](http://iirorwxhrqppjm5m-static.micyjz.com/cloud/jkBpnKoojiSRkkkinnmnjq/1-640-640.jpg)
