DT04-2P-E003 Automotive Wire-to-Wire Connector Housing for Male Terminals – Sealed & Polarized Design
This 2-position rectangular connector housing features a robust wire-to-wire configuration with integrated primary locking and IP68/IP6K9K-rated sealing. Ideal for automotive power circuits, it supports 250V operation and -55°C to 125°C temperature range.
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DT04-2P-E003
Deutsch
The DT04-2P-E003 equivalent 2-position automotive connector housing is meticulously engineered for demanding wire-to-wire power applications in commercial vehicles, agricultural machinery, and heavy-duty transportation. Designed specifically to accommodate male terminals, this rectangular gray housing delivers uncompromising reliability in environments where standard components fail. When handling the connector, the glass-filled polyamide (PA GF) material presents a rigid, matte finish that inherently resists aggressive chemical exposure, automotive fluids, and severe mechanical shock. The primary locking feature is seamlessly integrated directly into the housing, delivering a distinct, tactile click upon mating. This physical feedback assures assembly line operators of a secure, locked connection without requiring secondary visual inspection, thereby accelerating production workflows.
Built to reliably support 12V, 24V, and 48V nominal voltage architectures, this connector system maintains a robust 13A maximum contact current rating. It is heavily fortified against environmental ingress, achieving stringent IP68 and IP6K9K degrees of protection. This exceptional sealing capability means the housing completely blocks fine dust particles and withstands direct, high-pressure, high-temperature water jets. Consequently, it serves as an optimal solution for exposed chassis wiring, engine compartment installations, and undercarriage routing where moisture and debris are constant threats.
The inclusion of a specialized end cap modification provides an essential additional layer of defense, shielding the rear wire seals from physical abrasion and limiting debris accumulation around the cable exit. With a compact centerline pitch of 5.46 mm (0.215 in), the overall profile remains unobtrusive, enabling engineers to route harnesses through tight structural corridors without sacrificing critical electrical clearance. Furthermore, the polarized mating alignment is specifically designed to eliminate the risk of mis-mating. The physical keying ensures correct orientation every single time, drastically reducing assembly errors on fast-paced production lines. Rated for a broad operating temperature range of -55°C to 125°C, the housing maintains exceptional dimensional stability and electrical integrity through severe thermal cycling and continuous vibration.
| Connector Shape | Rectangular |
| Connector System | Wire-to-Wire |
| Connector Housing Type | Housing for Male Terminals |
| Sealable | Yes |
| Connector Contact Terminates To | Wire Cable |
| Primary Locking Feature | Integrated in Housing |
| Mixed Hybrid Connector | No |
| Connector Modification | End Cap |
| Number of Positions | 2 |
| Number of Rows | 1 |
| Blank Cavity Position | 0 |
| Operating Voltage (VAC) | 250 |
| Operating Voltage (VDC) | 250 |
| Nominal Voltage Architecture (V) | 250 |
| Cable Exit Angle | 180° |
| Primary Product Color | Gray |
| Contact Type | Pin |
| Contact Size | Size 16 |
| Mating Pin Diameter | 1.59 mm [ .063 in ] |
| Contact Current Rating (Max) (A) | 13 |
| Mating Alignment | With |
| Mating Alignment Type | Polarized |
| Strain Relief | Add By Accessory |
| Connector Mounting Type | Cable Mount (Free-Hanging) |
| Terminal Position Assurance | Yes |
| Housing Material | PA GF |
| Centerline (Pitch) | 5.46 mm [ .215 in ] |
| Compatible Insulation Diameter Range | 2.23 – 3.68 mm [ .088 – .145 in ] |
| Product Length | 46.18 mm [ 1.818 in ] |
| Product Width | 17.15 mm [ .675 in ] |
| Connector Height | 17.02 mm [ .67 in ] |
| Operating Temperature (Max) | 125 °C [ 257 °F ] |
| Operating Temperature Range | -55 – 125 °C [ -67 – 257 °F ] |
| Circuit Application | Power |
| UL Flammability Rating | 12mm Flame Test per Standard UL-94 |
| Compatible With Agency/Standards Products | SAE J2030 |
| Degree of Protection | IP68, IP6K9K |
| Packaging Method | Box |
| Packaging Quantity | 950 |
| Connector Position Assurance Capable | No |
| Serviceable | Yes |
Securing the right connection hardware is only one part of the procurement equation. To streamline your manufacturing and assembly processes, we provide comprehensive ecosystem support tailored for large-scale production environments. Subjected to rigorous thermal shock, mechanical drop, and fluid resistance testing, our validation protocols mirror the harshest real-world conditions. The resulting authoritative test reports give your engineering team absolute confidence in the connector's long-term stability.
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