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Automotive Connector Wire-to-Wire 2 Position Housing for Male Terminals For DT04-2P-E003

DT04-2P-E003 Automotive Wire-to-Wire Connector Housing for Male Terminals – Sealed & Polarized Design

This 2-position rectangular connector housing features a robust wire-to-wire configuration with integrated primary locking and IP68/IP6K9K-rated sealing. Ideal for automotive power circuits, it supports 250V operation and -55°C to 125°C temperature range.

  • Housing for male terminals (Size 16 pins, 1.59mm mating diameter)
  • Polarized mating alignment with 180° cable exit
  • PA GF material housing with 13A current rating per contact
  • Compliant with SAE J2030 & UL-94 flame resistance standards
  • Availability:
    Quantity:
    • DT04-2P-E003

    • Deutsch

    Product Description

    The DT04-2P-E003 equivalent 2-position automotive connector housing is meticulously engineered for demanding wire-to-wire power applications in commercial vehicles, agricultural machinery, and heavy-duty transportation. Designed specifically to accommodate male terminals, this rectangular gray housing delivers uncompromising reliability in environments where standard components fail. When handling the connector, the glass-filled polyamide (PA GF) material presents a rigid, matte finish that inherently resists aggressive chemical exposure, automotive fluids, and severe mechanical shock. The primary locking feature is seamlessly integrated directly into the housing, delivering a distinct, tactile click upon mating. This physical feedback assures assembly line operators of a secure, locked connection without requiring secondary visual inspection, thereby accelerating production workflows.

    Built to reliably support 12V, 24V, and 48V nominal voltage architectures, this connector system maintains a robust 13A maximum contact current rating. It is heavily fortified against environmental ingress, achieving stringent IP68 and IP6K9K degrees of protection. This exceptional sealing capability means the housing completely blocks fine dust particles and withstands direct, high-pressure, high-temperature water jets. Consequently, it serves as an optimal solution for exposed chassis wiring, engine compartment installations, and undercarriage routing where moisture and debris are constant threats.

    The inclusion of a specialized end cap modification provides an essential additional layer of defense, shielding the rear wire seals from physical abrasion and limiting debris accumulation around the cable exit. With a compact centerline pitch of 5.46 mm (0.215 in), the overall profile remains unobtrusive, enabling engineers to route harnesses through tight structural corridors without sacrificing critical electrical clearance. Furthermore, the polarized mating alignment is specifically designed to eliminate the risk of mis-mating. The physical keying ensures correct orientation every single time, drastically reducing assembly errors on fast-paced production lines. Rated for a broad operating temperature range of -55°C to 125°C, the housing maintains exceptional dimensional stability and electrical integrity through severe thermal cycling and continuous vibration.

    Product Type Features

    Connector Shape Rectangular
    Connector System Wire-to-Wire
    Connector Housing Type Housing for Male Terminals
    Sealable Yes
    Connector Contact Terminates To Wire Cable
    Primary Locking Feature Integrated in Housing
    Mixed Hybrid Connector No

    Configuration Features

    Connector Modification End Cap
    Number of Positions 2
    Number of Rows 1
    Blank Cavity Position 0

    Electrical Characteristics

    Operating Voltage (VAC) 250
    Operating Voltage (VDC) 250
    Nominal Voltage Architecture (V) 250

    Body & Contact Features

    Cable Exit Angle 180°
    Primary Product Color Gray
    Contact Type Pin
    Contact Size Size 16
    Mating Pin Diameter 1.59 mm [ .063 in ]
    Contact Current Rating (Max) (A) 13

    Mechanical Attachment & Housing Features

    Mating Alignment With
    Mating Alignment Type Polarized
    Strain Relief Add By Accessory
    Connector Mounting Type Cable Mount (Free-Hanging)
    Terminal Position Assurance Yes
    Housing Material PA GF
    Centerline (Pitch) 5.46 mm [ .215 in ]

    Dimensions

    Compatible Insulation Diameter Range 2.23 – 3.68 mm [ .088 – .145 in ]
    Product Length 46.18 mm [ 1.818 in ]
    Product Width 17.15 mm [ .675 in ]
    Connector Height 17.02 mm [ .67 in ]

    Usage Conditions & Application

    Operating Temperature (Max) 125 °C [ 257 °F ]
    Operating Temperature Range -55 – 125 °C [ -67 – 257 °F ]
    Circuit Application Power

    Industry Standards & Packaging

    UL Flammability Rating 12mm Flame Test per Standard UL-94
    Compatible With Agency/Standards Products SAE J2030
    Degree of Protection IP68, IP6K9K
    Packaging Method Box
    Packaging Quantity 950
    Connector Position Assurance Capable No
    Serviceable Yes

    Engineering Support & Supply Chain Integration

    Securing the right connection hardware is only one part of the procurement equation. To streamline your manufacturing and assembly processes, we provide comprehensive ecosystem support tailored for large-scale production environments. Subjected to rigorous thermal shock, mechanical drop, and fluid resistance testing, our validation protocols mirror the harshest real-world conditions. The resulting authoritative test reports give your engineering team absolute confidence in the connector's long-term stability.

    • Complete Accessory Ecosystem: To facilitate a unified procurement experience, this housing is fully compatible with a standardized range of accessories. We supply the corresponding size 16 solid or stamped male terminals, secondary wedgelocks for enhanced terminal retention, sealing blind plugs for unused cavities, and specialized extraction tools for field maintenance.
    • Technical Documentation & Design-In Support: Accelerate your system architecture planning with our extensive engineering resources. We provide detailed 2D drawings, precise 3D CAD models, and comprehensive application specifications to ensure seamless integration into your initial wire harness designs.
    • Industry Certification & Compliance: Meeting stringent automotive entry requirements is non-negotiable. This connector fully complies with SAE J2030 standards and features a UL-94 12mm flame test rating. Complete UL certification reports and environmental compliance declarations are readily available to support your regulatory documentation.
    • Optimized Supply Chain & Packaging: Designed for high-volume production lines, these housings are supplied in industrial-grade box packaging containing 950 units per box. This standardized packaging minimizes transit damage and optimizes inventory management. We offer flexible, tiered volume pricing and maintain robust production schedules to guarantee stable delivery timelines for your manufacturing demands.
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    Changsha Sibel was established in 2017, mainly engaged in connectors, power cords, power plugs, wiring harness and related technical services, etc.

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