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This industrial wiring harness is designed for industrial automation scenarios, focusing on secure circuit connection (integrating UL 94 V-0 flame-retardant materials and dedicated grounding wires) and stable signal transmission (delay ≤1ms). It enhances the safety (preventing fire and ESD damage) and efficiency (ensuring real-time control) of industrial automation systems, supporting intelligent production operations such as automated assembly lines and smart factory sensor networks.
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Industrial Wiring Harness 5
Product name | Industrial Automation Customizable And Secure Industrial Wiring Harness |
Test | 100 Testing |
Cable materials | pure copper |
Cable color, lenght | According to the customers' need |
Insulation | Rubber,Silicon,PE,...etc |
Connector Type | Molex, JST, TE, Deutsch |
Application | Automotive,Electrical,Industry |
Service | OEM and ODM are acceptable |
Samples | Provide samples for confirmation before production |
Certificates | ITAF16949, ISO9001 |
| Quality Control | All goods are 100% inspected before shipment |
Widely used in industrial automation production lines (automotive assembly lines, electronic product packaging lines), intelligent manufacturing equipment (robotic arms, CNC machine tools, automated guided vehicles/AGVs), industrial control systems (PLCs, DCS distributed control systems), and electrical equipment (frequency converters, servo drives). It is suitable for high-security (e.g., explosive workshop environments) and high-stability (e.g., 24/7 continuous production) demand scenarios in industrial environments.
In automated assembly lines (e.g., smartphone assembly lines) and robotic workstations (e.g., welding robotic arms), the harness’s anti-interference performance (complies with EN 55022 Class B for industrial EMC) and vibration resistance (10-2000Hz, 3G acceleration) ensure stable signal transmission between controllers (PLCs) and actuators (solenoid valves, motors). It avoids production interruptions caused by signal loss or circuit failures, improving production efficiency by over 15% and reducing downtime by 80%.
For CNC machines (e.g., milling machines), automated guided vehicles (AGVs), and other intelligent equipment, the harness’s high-temperature resistance (-20℃ to 150℃) and oil resistance (resists hydraulic oil and cutting fluid for 1000 hours) adapt to the harsh workshop environment. Its secure connection (push-pull locking connectors with a locking force of ≥10N) prevents accidental disconnection caused by equipment movement, ensuring continuous operation of equipment (average failure-free time ≥10,000 hours).
In central control cabinets (e.g., power distribution cabinets) and distributed control systems (DCS, e.g., in chemical plants), the harness’s customizable length (1m-15m) and flexible installation methods (supporting DIN rail fixing and cable tie binding) simplify wiring layout. The IP67+ waterproof grade (for outdoor control cabinets) prevents moisture and dust from entering, protecting core control circuits (e.g., PLC modules) from short circuits caused by humidity (humidity resistance ≤95% RH, non-condensing).
Enhanced Security: Optimized structural design includes UL 94 V-0 flame-retardant insulation materials (preventing fire spread), dedicated tinned copper grounding wires (preventing ESD damage to sensitive components), and overcurrent protection fuses (optional), preventing short circuits, disconnections, and other safety hazards, ensuring industrial system operation safety.
Superior Environmental Resistance: Resists electromagnetic interference (EN 55022 Class B), UV radiation (ASTM G154, 2000 hours), vibration (10-2000Hz, 3G), high temperatures (-20℃ to 150℃), and oil pollution (hydraulic oil, cutting fluid), adapting to complex industrial environments such as workshops, outdoor control stations, and chemical plants.
Eco-Efficient: Uses RoHS 2.0 and REACH-compliant environmental protection materials, reducing harmful substance emissions (e.g., cadmium, hexavalent chromium) by over 90%; low-resistance copper conductors reduce energy loss by 12% compared to copper-clad steel conductors, in line with industrial energy-saving requirements.
Rigorous Quality Inspection: Implements 100% pre-shipment inspection, including tests for wire crimp strength (≥60N), insulation resistance (≥200MΩ), contact resistance (≤8mΩ), and flame retardancy (UL 94 V-0), and holds international certifications (CE, UL, IEC) to ensure product reliability.
Cables are made of 99.9% high-purity oxygen-free copper, ensuring excellent electrical conductivity (resistivity ≤0.0172Ω·mm²/m) and low energy loss (energy loss ≤5% at full load). Insulation materials include flame-retardant PVC (UL 94 V-0), high-temperature silicone rubber (resists 200℃ for short periods), and cross-linked polyethylene (XLPE, for high-voltage applications), all providing good insulation (breakdown voltage ≥25kV/mm) and mechanical strength (tensile strength ≥15MPa).
Supports Molex (Industrial Automation series), JST (EH series), TE (AMP Industrial series), Deutsch (DTM series), and other mainstream connector brands, ensuring tight connection (insertion force ≤30N, extraction force ≥15N) and easy replacement (can be replaced without disassembling equipment casings). Connectors are made of high-temperature resistant PA66 (withstands 180℃ for short periods) and gold-plated contacts (for high-frequency signal transmission, contact resistance ≤3mΩ).
Single package size is 20X15X10 cm, net weight 0.100 kg, lightweight and compact, suitable for installation in narrow equipment spaces (e.g., CNC machine tool electrical boxes or AGV internal compartments). The cable cross-sectional area ranges from 0.5mm² to 10mm² (AWG 20-8), with a maximum current-carrying capacity of 80A (for 10mm² cables at 25℃). The harness bending radius is ≥5× cable diameter (static) and ≥10× cable diameter (dynamic).
Certified by IATF16949, ISO9001, CE (EN 60204-1 for industrial machinery), UL (UL 508 for industrial control equipment), and IEC 60332-1-2 (flame retardancy), with a complete quality control system. All products undergo 100% inspection before shipment, including high-temperature testing (150℃ for 500 hours), vibration testing (10-2000Hz for 48 hours), and EMC testing (EN 55022 Class B), ensuring consistent performance.
Provides full OEM/ODM services, customizing harness structures (e.g., integrated or split grounding wires), connector configurations (signal, power, or hybrid connectors), and cable specifications (cross-sectional area, insulation material) according to customer automation system designs (e.g., PLC interface layouts) and technical requirements (e.g., voltage, current). Offers 3D modeling and simulation tests to verify the compatibility and reliability of customized harnesses.
Supports small batch customization (minimum 5 units) to meet the needs of pilot projects (e.g., smart factory prototype lines) and small-scale production lines (e.g., workshop equipment upgrades), reducing customer investment risks. For small batch orders, the production cycle is 5-10 working days, and emergency orders (within 3 working days) are supported for urgent project needs.
Cable color (industrial automation commonly uses black, red, yellow-green for grounding) and length (1m-15m, with 0.5m increments) can be customized according to on-site layout (e.g., long-distance connection between workshop equipment) and installation requirements (e.g., compact control cabinet wiring), improving wiring rationality and aesthetics, and reducing wiring errors by 25%.
Offers engineering and technical support, including harness structure design (optimizing for anti-interference and safety), mold manufacturing (for custom connector housings), and technical consultation (e.g., selection of insulation materials for high-temperature environments). Provides 24/7 online technical support and on-site technical guidance for key projects (e.g., large-scale smart factory construction).
Provides free samples (1-3 units) for customer testing and confirmation before mass production, including performance testing (signal delay, current-carrying capacity) and environmental adaptability testing (high temperature, vibration). The sample production cycle is 2-4 working days; if modifications are needed, revised samples are provided within 1-2 working days, ensuring the product meets automation system operation requirements.
Product name | Industrial Automation Customizable And Secure Industrial Wiring Harness |
Test | 100 Testing |
Cable materials | pure copper |
Cable color, lenght | According to the customers' need |
Insulation | Rubber,Silicon,PE,...etc |
Connector Type | Molex, JST, TE, Deutsch |
Application | Automotive,Electrical,Industry |
Service | OEM and ODM are acceptable |
Samples | Provide samples for confirmation before production |
Certificates | ITAF16949, ISO9001 |
| Quality Control | All goods are 100% inspected before shipment |
Widely used in industrial automation production lines (automotive assembly lines, electronic product packaging lines), intelligent manufacturing equipment (robotic arms, CNC machine tools, automated guided vehicles/AGVs), industrial control systems (PLCs, DCS distributed control systems), and electrical equipment (frequency converters, servo drives). It is suitable for high-security (e.g., explosive workshop environments) and high-stability (e.g., 24/7 continuous production) demand scenarios in industrial environments.
In automated assembly lines (e.g., smartphone assembly lines) and robotic workstations (e.g., welding robotic arms), the harness’s anti-interference performance (complies with EN 55022 Class B for industrial EMC) and vibration resistance (10-2000Hz, 3G acceleration) ensure stable signal transmission between controllers (PLCs) and actuators (solenoid valves, motors). It avoids production interruptions caused by signal loss or circuit failures, improving production efficiency by over 15% and reducing downtime by 80%.
For CNC machines (e.g., milling machines), automated guided vehicles (AGVs), and other intelligent equipment, the harness’s high-temperature resistance (-20℃ to 150℃) and oil resistance (resists hydraulic oil and cutting fluid for 1000 hours) adapt to the harsh workshop environment. Its secure connection (push-pull locking connectors with a locking force of ≥10N) prevents accidental disconnection caused by equipment movement, ensuring continuous operation of equipment (average failure-free time ≥10,000 hours).
In central control cabinets (e.g., power distribution cabinets) and distributed control systems (DCS, e.g., in chemical plants), the harness’s customizable length (1m-15m) and flexible installation methods (supporting DIN rail fixing and cable tie binding) simplify wiring layout. The IP67+ waterproof grade (for outdoor control cabinets) prevents moisture and dust from entering, protecting core control circuits (e.g., PLC modules) from short circuits caused by humidity (humidity resistance ≤95% RH, non-condensing).
Enhanced Security: Optimized structural design includes UL 94 V-0 flame-retardant insulation materials (preventing fire spread), dedicated tinned copper grounding wires (preventing ESD damage to sensitive components), and overcurrent protection fuses (optional), preventing short circuits, disconnections, and other safety hazards, ensuring industrial system operation safety.
Superior Environmental Resistance: Resists electromagnetic interference (EN 55022 Class B), UV radiation (ASTM G154, 2000 hours), vibration (10-2000Hz, 3G), high temperatures (-20℃ to 150℃), and oil pollution (hydraulic oil, cutting fluid), adapting to complex industrial environments such as workshops, outdoor control stations, and chemical plants.
Eco-Efficient: Uses RoHS 2.0 and REACH-compliant environmental protection materials, reducing harmful substance emissions (e.g., cadmium, hexavalent chromium) by over 90%; low-resistance copper conductors reduce energy loss by 12% compared to copper-clad steel conductors, in line with industrial energy-saving requirements.
Rigorous Quality Inspection: Implements 100% pre-shipment inspection, including tests for wire crimp strength (≥60N), insulation resistance (≥200MΩ), contact resistance (≤8mΩ), and flame retardancy (UL 94 V-0), and holds international certifications (CE, UL, IEC) to ensure product reliability.
Cables are made of 99.9% high-purity oxygen-free copper, ensuring excellent electrical conductivity (resistivity ≤0.0172Ω·mm²/m) and low energy loss (energy loss ≤5% at full load). Insulation materials include flame-retardant PVC (UL 94 V-0), high-temperature silicone rubber (resists 200℃ for short periods), and cross-linked polyethylene (XLPE, for high-voltage applications), all providing good insulation (breakdown voltage ≥25kV/mm) and mechanical strength (tensile strength ≥15MPa).
Supports Molex (Industrial Automation series), JST (EH series), TE (AMP Industrial series), Deutsch (DTM series), and other mainstream connector brands, ensuring tight connection (insertion force ≤30N, extraction force ≥15N) and easy replacement (can be replaced without disassembling equipment casings). Connectors are made of high-temperature resistant PA66 (withstands 180℃ for short periods) and gold-plated contacts (for high-frequency signal transmission, contact resistance ≤3mΩ).
Single package size is 20X15X10 cm, net weight 0.100 kg, lightweight and compact, suitable for installation in narrow equipment spaces (e.g., CNC machine tool electrical boxes or AGV internal compartments). The cable cross-sectional area ranges from 0.5mm² to 10mm² (AWG 20-8), with a maximum current-carrying capacity of 80A (for 10mm² cables at 25℃). The harness bending radius is ≥5× cable diameter (static) and ≥10× cable diameter (dynamic).
Certified by IATF16949, ISO9001, CE (EN 60204-1 for industrial machinery), UL (UL 508 for industrial control equipment), and IEC 60332-1-2 (flame retardancy), with a complete quality control system. All products undergo 100% inspection before shipment, including high-temperature testing (150℃ for 500 hours), vibration testing (10-2000Hz for 48 hours), and EMC testing (EN 55022 Class B), ensuring consistent performance.
Provides full OEM/ODM services, customizing harness structures (e.g., integrated or split grounding wires), connector configurations (signal, power, or hybrid connectors), and cable specifications (cross-sectional area, insulation material) according to customer automation system designs (e.g., PLC interface layouts) and technical requirements (e.g., voltage, current). Offers 3D modeling and simulation tests to verify the compatibility and reliability of customized harnesses.
Supports small batch customization (minimum 5 units) to meet the needs of pilot projects (e.g., smart factory prototype lines) and small-scale production lines (e.g., workshop equipment upgrades), reducing customer investment risks. For small batch orders, the production cycle is 5-10 working days, and emergency orders (within 3 working days) are supported for urgent project needs.
Cable color (industrial automation commonly uses black, red, yellow-green for grounding) and length (1m-15m, with 0.5m increments) can be customized according to on-site layout (e.g., long-distance connection between workshop equipment) and installation requirements (e.g., compact control cabinet wiring), improving wiring rationality and aesthetics, and reducing wiring errors by 25%.
Offers engineering and technical support, including harness structure design (optimizing for anti-interference and safety), mold manufacturing (for custom connector housings), and technical consultation (e.g., selection of insulation materials for high-temperature environments). Provides 24/7 online technical support and on-site technical guidance for key projects (e.g., large-scale smart factory construction).
Provides free samples (1-3 units) for customer testing and confirmation before mass production, including performance testing (signal delay, current-carrying capacity) and environmental adaptability testing (high temperature, vibration). The sample production cycle is 2-4 working days; if modifications are needed, revised samples are provided within 1-2 working days, ensuring the product meets automation system operation requirements.
