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This industry wiring harness connector is tailored for medical equipment and industrial appliances, focusing on stable signal transmission (accuracy up to 99.99%) and connection reliability (insertion/extraction life ≥5000 cycles). It bridges the electrical connection between equipment components (e.g., sensors and main control boards), ensuring accurate operation of medical diagnostic systems and industrial control systems, and avoiding errors caused by poor signal transmission.
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Industrial Wiring Harness 1
Product name | Industry Wiring Harness with Molex Jst etc Connectors |
Test | 100 Testing |
Cable materials | pure copper |
Cable color, lenght | According to the customers' need |
Insulation | Rubber,Silicon,PE,...etc |
Connector Type | Molex, JST, TE, Deutsch |
Application | Automotive,Electrical,Industry |
Service | OEM and ODM are acceptable |
Samples | Provide samples for confirmation before production |
Certificates | ITAF16949, ISO9001 |
Ideal for medical equipment (such as MRI machines, ultrasound scanners, patient monitoring systems, and infusion pumps), industrial automation equipment (robotic arms, temperature controllers, and pressure transmitters), and household electrical appliances (intelligent refrigerators, washing machines, and air purifiers). It is particularly suitable for scenarios requiring high reliability (e.g., medical diagnosis) and customization (e.g., non-standard industrial equipment interfaces).
Medical diagnostic and therapeutic equipment (e.g., ultrasound scanners) requires error-free signal transmission to ensure accurate imaging and diagnosis. The wiring harness’s anti-interference performance (complies with EN 61326-1 for medical EMC) avoids signal distortion caused by electromagnetic radiation from other medical equipment. Its waterproof (IP65) and dustproof features meet the hygiene requirements of medical environments (e.g., regular disinfection with 75% alcohol), and the non-toxic insulation materials (complies with ISO 10993 biocompatibility standards) prevent adverse reactions with human skin or body fluids.
For industrial production line equipment (e.g., assembly line robotic arms) and commercial electrical appliances (e.g., large-scale cold storage compressors), the harness’s vibration resistance (10-500Hz, 2G acceleration) and temperature resistance (-30℃ to 100℃) adapt to long-term high-load operation (24/7 continuous work). It prevents connection loosening caused by mechanical vibration or circuit damage caused by temperature changes in workshops, reducing equipment maintenance costs by over 20% compared to ordinary wiring harnesses.
In industrial workshops with oil pollution (e.g., automobile manufacturing plants) or outdoor electrical appliances exposed to UV radiation (e.g., outdoor advertising screens), the harness’s oil resistance (resists engine oil and gear oil for 1000 hours) and anti-UV properties (ASTM G154, 1000 hours of UV exposure without aging) maintain performance stability. The flame-retardant insulation materials (UL 94 V-0) avoid fire hazards caused by high temperatures in workshops, and the corrosion-resistant connectors (nickel-plated brass) prevent rusting in humid outdoor environments.
Exceptional Reliability: Rigorously tested and certified, including 5000 insertion/extraction cycle tests (no contact wear), 1000-hour high-temperature aging tests (performance unchanged), and 500-hour salt spray tests (no corrosion), ensuring stable connection and signal transmission in high-demand scenarios such as medical equipment.
Strong Environmental Adaptability: Resists electromagnetic interference (EN 61326-1 for medical, EN 55022 for industrial), UV radiation (ASTM G154), vibration (10-500Hz), high temperatures (-30℃ to 100℃), and oil pollution (engine oil, gear oil), adapting to diverse working conditions in medical and industrial fields.
Eco-Friendly Design: Uses environmentally friendly materials that meet RoHS 2.0 (restricts 10 hazardous substances) and REACH (regulates 233 SVHCs) standards, reducing environmental impact; the recyclable rate of materials is over 80%, in line with global environmental protection trends.
High Compatibility: Supports mainstream connector brands (Molex, JST, TE, Deutsch) and interfaces (USB, HDMI, D-Sub for signal transmission; XT60, XT90 for power transmission), facilitating integration with existing equipment and reducing replacement costs.
Cables are made of 99.8% high-purity copper, ensuring low resistance (resistivity ≤0.0175Ω·mm²/m) and efficient transmission (signal loss ≤0.5dB/m at 1MHz). Insulation materials include medical-grade silicon (complies with ISO 10993-1, non-toxic and hypoallergenic), flame-retardant rubber (UL 94 V-0, fire-retardant time ≥10 seconds), and high-temperature PE (resists 120℃ for short periods), all having good insulation (insulation resistance ≥500MΩ) and wear resistance (abrasion resistance ≥1000 cycles).
Compatible with Molex (Medical Mini-Fit series), JST (SH series), TE (Medical AMP series), Deutsch (DTP series), and other well-known brands, ensuring tight connection (contact force ≥5N) and strong interchangeability (can replace original equipment connectors without modification). Connectors are made of high-strength PA66 plastic (tensile strength ≥60MPa) and nickel-plated brass contacts (corrosion resistance ≥500-hour salt spray test), ensuring long service life.
Single package size is 20X15X10 cm, net weight 0.100 kg, compact and easy to install in limited equipment spaces (e.g., medical device casings or industrial control cabinet internal compartments). The cable diameter ranges from 2mm to 8mm (depending on core number), and the connector size ranges from 5mm×5mm to 20mm×15mm, suitable for small-space installation requirements.
Certified by IATF16949, ISO9001, ISO13485 (medical device quality management), CE, and UL, with 100% testing before shipment to eliminate defective products. Testing items include signal transmission accuracy (error ≤0.01%), insulation resistance (≥500MΩ), contact resistance (≤5mΩ), and waterproof performance (IP65 for medical, IP64 for industrial), ensuring consistent quality.
Accepts OEM/ODM orders, customizing harness structures (e.g., single-ended or double-ended connectors), connector types (signal, power, or hybrid connectors), and cable lengths (0.3m-8m) according to customer-specific equipment requirements (e.g., medical device interface dimensions) and technical parameters (e.g., signal transmission frequency). Provides detailed technical documents, including 2D/3D drawings, material certification reports, and test data reports.
Supports small batch customization (minimum 5 units) to meet the personalized needs of medical equipment manufacturers (e.g., customized harnesses for prototype medical devices) and small-scale industrial projects (e.g., workshop equipment upgrades), reducing inventory pressure. For small batch orders, the production cycle is 7-12 working days, and flexible adjustment of specifications is allowed during production.
Cable color (medical equipment commonly uses white, blue, or green; industrial equipment uses black, red, or yellow) and length (0.3m-8m, with 0.1m increments) can be adjusted freely according to equipment layout (e.g., compact medical device internal wiring) and installation requirements (e.g., long-distance connection between industrial equipment), improving installation efficiency by 30%.
Provides professional engineering support, including connector and cable assembly structure design (optimizing for space and reliability), mold manufacturing consultation (for custom connector housings), and technical problem-solving during product development (e.g., EMC interference troubleshooting). Assigns a dedicated technical engineer to follow up on each project, ensuring timely response to technical needs.
Offers free samples (1-2 units) for customer testing and confirmation before mass production, including performance testing (signal accuracy, waterproof) and compatibility testing (with customer equipment). The sample production cycle is 3-5 working days; if sample modifications are required, revised samples are provided within 2-3 working days, ensuring the product matches equipment specifications and performance expectations.
Product name | Industry Wiring Harness with Molex Jst etc Connectors |
Test | 100 Testing |
Cable materials | pure copper |
Cable color, lenght | According to the customers' need |
Insulation | Rubber,Silicon,PE,...etc |
Connector Type | Molex, JST, TE, Deutsch |
Application | Automotive,Electrical,Industry |
Service | OEM and ODM are acceptable |
Samples | Provide samples for confirmation before production |
Certificates | ITAF16949, ISO9001 |
Ideal for medical equipment (such as MRI machines, ultrasound scanners, patient monitoring systems, and infusion pumps), industrial automation equipment (robotic arms, temperature controllers, and pressure transmitters), and household electrical appliances (intelligent refrigerators, washing machines, and air purifiers). It is particularly suitable for scenarios requiring high reliability (e.g., medical diagnosis) and customization (e.g., non-standard industrial equipment interfaces).
Medical diagnostic and therapeutic equipment (e.g., ultrasound scanners) requires error-free signal transmission to ensure accurate imaging and diagnosis. The wiring harness’s anti-interference performance (complies with EN 61326-1 for medical EMC) avoids signal distortion caused by electromagnetic radiation from other medical equipment. Its waterproof (IP65) and dustproof features meet the hygiene requirements of medical environments (e.g., regular disinfection with 75% alcohol), and the non-toxic insulation materials (complies with ISO 10993 biocompatibility standards) prevent adverse reactions with human skin or body fluids.
For industrial production line equipment (e.g., assembly line robotic arms) and commercial electrical appliances (e.g., large-scale cold storage compressors), the harness’s vibration resistance (10-500Hz, 2G acceleration) and temperature resistance (-30℃ to 100℃) adapt to long-term high-load operation (24/7 continuous work). It prevents connection loosening caused by mechanical vibration or circuit damage caused by temperature changes in workshops, reducing equipment maintenance costs by over 20% compared to ordinary wiring harnesses.
In industrial workshops with oil pollution (e.g., automobile manufacturing plants) or outdoor electrical appliances exposed to UV radiation (e.g., outdoor advertising screens), the harness’s oil resistance (resists engine oil and gear oil for 1000 hours) and anti-UV properties (ASTM G154, 1000 hours of UV exposure without aging) maintain performance stability. The flame-retardant insulation materials (UL 94 V-0) avoid fire hazards caused by high temperatures in workshops, and the corrosion-resistant connectors (nickel-plated brass) prevent rusting in humid outdoor environments.
Exceptional Reliability: Rigorously tested and certified, including 5000 insertion/extraction cycle tests (no contact wear), 1000-hour high-temperature aging tests (performance unchanged), and 500-hour salt spray tests (no corrosion), ensuring stable connection and signal transmission in high-demand scenarios such as medical equipment.
Strong Environmental Adaptability: Resists electromagnetic interference (EN 61326-1 for medical, EN 55022 for industrial), UV radiation (ASTM G154), vibration (10-500Hz), high temperatures (-30℃ to 100℃), and oil pollution (engine oil, gear oil), adapting to diverse working conditions in medical and industrial fields.
Eco-Friendly Design: Uses environmentally friendly materials that meet RoHS 2.0 (restricts 10 hazardous substances) and REACH (regulates 233 SVHCs) standards, reducing environmental impact; the recyclable rate of materials is over 80%, in line with global environmental protection trends.
High Compatibility: Supports mainstream connector brands (Molex, JST, TE, Deutsch) and interfaces (USB, HDMI, D-Sub for signal transmission; XT60, XT90 for power transmission), facilitating integration with existing equipment and reducing replacement costs.
Cables are made of 99.8% high-purity copper, ensuring low resistance (resistivity ≤0.0175Ω·mm²/m) and efficient transmission (signal loss ≤0.5dB/m at 1MHz). Insulation materials include medical-grade silicon (complies with ISO 10993-1, non-toxic and hypoallergenic), flame-retardant rubber (UL 94 V-0, fire-retardant time ≥10 seconds), and high-temperature PE (resists 120℃ for short periods), all having good insulation (insulation resistance ≥500MΩ) and wear resistance (abrasion resistance ≥1000 cycles).
Compatible with Molex (Medical Mini-Fit series), JST (SH series), TE (Medical AMP series), Deutsch (DTP series), and other well-known brands, ensuring tight connection (contact force ≥5N) and strong interchangeability (can replace original equipment connectors without modification). Connectors are made of high-strength PA66 plastic (tensile strength ≥60MPa) and nickel-plated brass contacts (corrosion resistance ≥500-hour salt spray test), ensuring long service life.
Single package size is 20X15X10 cm, net weight 0.100 kg, compact and easy to install in limited equipment spaces (e.g., medical device casings or industrial control cabinet internal compartments). The cable diameter ranges from 2mm to 8mm (depending on core number), and the connector size ranges from 5mm×5mm to 20mm×15mm, suitable for small-space installation requirements.
Certified by IATF16949, ISO9001, ISO13485 (medical device quality management), CE, and UL, with 100% testing before shipment to eliminate defective products. Testing items include signal transmission accuracy (error ≤0.01%), insulation resistance (≥500MΩ), contact resistance (≤5mΩ), and waterproof performance (IP65 for medical, IP64 for industrial), ensuring consistent quality.
Accepts OEM/ODM orders, customizing harness structures (e.g., single-ended or double-ended connectors), connector types (signal, power, or hybrid connectors), and cable lengths (0.3m-8m) according to customer-specific equipment requirements (e.g., medical device interface dimensions) and technical parameters (e.g., signal transmission frequency). Provides detailed technical documents, including 2D/3D drawings, material certification reports, and test data reports.
Supports small batch customization (minimum 5 units) to meet the personalized needs of medical equipment manufacturers (e.g., customized harnesses for prototype medical devices) and small-scale industrial projects (e.g., workshop equipment upgrades), reducing inventory pressure. For small batch orders, the production cycle is 7-12 working days, and flexible adjustment of specifications is allowed during production.
Cable color (medical equipment commonly uses white, blue, or green; industrial equipment uses black, red, or yellow) and length (0.3m-8m, with 0.1m increments) can be adjusted freely according to equipment layout (e.g., compact medical device internal wiring) and installation requirements (e.g., long-distance connection between industrial equipment), improving installation efficiency by 30%.
Provides professional engineering support, including connector and cable assembly structure design (optimizing for space and reliability), mold manufacturing consultation (for custom connector housings), and technical problem-solving during product development (e.g., EMC interference troubleshooting). Assigns a dedicated technical engineer to follow up on each project, ensuring timely response to technical needs.
Offers free samples (1-2 units) for customer testing and confirmation before mass production, including performance testing (signal accuracy, waterproof) and compatibility testing (with customer equipment). The sample production cycle is 3-5 working days; if sample modifications are required, revised samples are provided within 2-3 working days, ensuring the product matches equipment specifications and performance expectations.
