You are here: Home / Products / Wiring Harness / Medical Wiring Harness / Customizable Pure Copper Power Wiring Harness Device Chargers

Customizable Pure Copper Power Wiring Harness Device Chargers

Our automotive battery charger wiring harness is a high-performance, heavy-duty power transmission solution engineered for automotive charging systems, industrial power equipment, and medical machinery applications.
Availability:
Quantity:
  • Medical Wiring Harness 15


Product Overview


As a trusted manufacturer of customizable power wiring harnesses, we deliver this product to meet the rigorous demands of automotive OEMs, industrial power system integrators, and medical equipment manufacturers worldwide. This purpose-built wire harness optimizes stable high-current transmission, minimizes power loss, and withstands extreme conditions of automotive and industrial operating environments. With full OEM/ODM customization capabilities, our auto battery cable wire harness provides a scalable, reliable wiring solution for mass production and specialized custom projects, helping business partners reduce assembly costs and improve equipment operational stability.


Automotive Battery Charger Wiring Harness Equipment Power Systems


Technical Specifications



Parameter

Specification Details

Product Name

Automotive Battery Charger Wiring Harness for Power Systems

Core Conductor Material

High-Purity Pure Copper

Insulation Materials

Industrial-Grade Rubber, Silicon, PE, and Heat-Resistant Formulations

Connector Type

Compatible with Molex, JST, TE, Deutsch, and Custom Automotive Connectors

Cable Color & Length

Fully Customizable to Client Technical Requirements

Testing Standard

100% Full Load & Performance Testing Prior to Delivery

Waterproof Grade

Up to IP67 and Above

Application Rating

Automotive-Grade, Industrial-Grade, and Medical Equipment-Grade Options



Key Features & Performance Advantages


Stable High-Current Power Transmission

Our heavy-duty automotive battery charger wiring harness uses high-purity pure copper conductors, delivering ultra-low resistance and minimal power loss during high-current battery charging and power supply operations. The optimized wiring structure eliminates voltage drop, ensuring consistent power delivery for automotive charging systems and industrial power equipment—critical for manufacturers requiring reliable, long-lasting power solutions.


Extreme Environment Durability

Engineered for harsh automotive and industrial operating conditions, this customizable power wiring harness offers exceptional vibration resistance, anti-interference, anti-UV, wide temperature tolerance, and oil resistance. The industrial-grade insulation provides superior moisture and dust protection, with a waterproof rating of up to IP67, ensuring stable performance even in high-vibration engine compartments and harsh industrial environments.


Sustainable & Compliance-Focused Manufacturing

All materials used in our auto battery cable wire harness meet global environmental protection standards, reducing hazardous substance emissions and supporting sustainable manufacturing for our business partners. The flame-retardant, heat-resistant insulation materials align with automotive and industrial safety norms, minimizing fire risks and ensuring long-term operational safety in high-load applications.


OEM/ODM Customization Services


We provide comprehensive OEM and ODM customization services for our automotive and industrial wiring harnesses, tailored to the unique needs of automotive OEMs, power system manufacturers, and medical machinery producers. Our core capabilities include dedicated engineering support for rapid design modifications, full technical support for connector design and wiring layout optimization, flexible small-batch customization for prototype development, and full white-label branding solutions to match your market positioning.


Applications


Our automotive battery charger wiring harness is widely deployed across global automotive, industrial, and medical sectors, including passenger and commercial vehicle battery charging systems, electric vehicle on-board charging equipment, industrial power systems and heavy-duty machinery power distribution, medical equipment power supply wiring, backup power and energy storage systems, and automotive aftermarket retrofit charging systems.


Quality Assurance & Certifications


We implement a full-process strict quality control system, with 100% full-load performance, continuity, and safety testing for every automotive power wiring harness before shipment. Our production facilities are certified with IATF16949 automotive quality management system and ISO9001 international quality standard, ensuring every product meets global automotive, industrial, and medical safety requirements. We also provide full test reports and certification documentation to support clients’ regulatory compliance and market access needs.


Packaging & Delivery


Packaging Details: Individual sealed PE bag for each unit, with bulk shipments packed in crush-proof reinforced cartons to ensure zero damage during international transit

Selling Unit: Single item, with customizable bulk packaging and labeling options available

Single Package Dimensions: 20×15×10 cm

Single Net Weight: 0.100 kg

Pre-Production Validation: Pre-production samples provided for all custom orders for client fit and performance testing prior to mass production


FAQ


What customization options are available for the automotive battery charger wiring harness?

We offer full end-to-end customization, including cable length, gauge, color, insulation material, connector type, and wiring layout, with dedicated engineering support to match your vehicle or equipment’s exact technical specifications.


What environmental conditions can this wiring harness withstand?

Our standard automotive wiring harness offers exceptional vibration resistance, oil resistance, wide temperature tolerance, and a waterproof grade of up to IP67, with enhanced ratings available for extreme industrial applications upon request.


Do you support custom connector configurations for specific vehicle models?

Yes, our engineering team can design and manufacture custom connectors and wiring layouts to fit specific vehicle models, charging systems, and industrial equipment requirements.


What is the minimum order quantity for custom wiring harness orders?

We offer flexible MOQ options, supporting small-batch custom orders for prototype development, aftermarket replacement, and niche equipment projects, with no rigid minimum order requirements for our business partners.


Inquiry
Changsha Sibel was established in 2017, mainly engaged in connectors, power cords, power plugs, wiring harness and related technical services, etc.

Quick Links

Product Category

Leave a Message
Contact us
Contact us
Copyright © 2024 Changsha Sibel Electronic Technology Co., Ltd. All rights reserved.  Sitemap  Support by leadong.com  Privacy Policy