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The 776164-1 35P Connector Car ECU Cable Assembly is engineered to serve as the central nervous system for highly demanding automotive and industrial applications. When handling this assembly, the immediate tactile feedback of the high-strength PBT exterior shell conveys a sense of absolute structural integrity. Designed to eliminate the risk of accidental disconnections during high-frequency vibrations, the integrated locking mechanism engages with a distinct, audible click, assuring operators of a secure mating process. We have accumulated extensive industry experience across various types of industrial applications, enabling us to provide procurement teams and engineering departments with highly reliable, customized solutions that directly address complex routing and power distribution challenges.
Understanding that standard configurations rarely fit specialized project requirements, comprehensive ODM/OEM are available. We pride ourselves on a fast response to customer needs, offering end-to-end engineering and technical support for connector and cable assembly structure design, as well as in-house mold manufacturing. From initial BOM analysis and precise 3D/CAD structural drafting to rapid prototype generation and the recommendation of cost-effective alternative components, our engineering team works as an extension of your own. Furthermore, we actively support small batch customization to meet customers' personalized needs, ensuring that even highly specialized, low-volume production runs receive the same meticulous attention to detail as large-scale deployments.
At the core of this wiring harness is an uncompromising commitment to stable power and signal transmission. The assembly supports a 250V rated voltage and a 17A maximum current load, utilizing a precise 4mm standard pitch. Internally, highly conductive pure copper terminals ensure minimal resistance and optimal thermal management under continuous load. To combat the physical stresses of installation and daily operation, the design incorporates a heavy-duty end cap alongside a specialized strain relief apparatus. This structural reinforcement perfectly resists mechanical pulling and twisting, preventing wire fatigue at the critical junction where the cable meets the connector housing.
Our product is suitable for harsh industrial environments, offering exceptional anti-interference capabilities to maintain signal purity in electrically noisy settings. The exterior jacketing provides robust anti-UV protection, vibration resistance, temperature resistance, and oil resistance. Engineered to perform flawlessly across extreme temperature differentials ranging from -40°C to 125°C, the harness also features UL 94V-0 grade flame retardant properties. The waterproof grade can reach above IP67, and is capable of meeting IP69K industrial-grade dust and water ingress standards, ensuring internal electronics remain bone-dry even during high-pressure washdowns. Additionally, all selected materials meet the strict requirements of environmental protection, effectively save energy, and significantly reduce the pollution of harmful substances.
To guarantee zero-defect delivery, our manufacturing facility implements a rigorous, multi-stage testing protocol. Every single production batch must pass comprehensive continuity testing, terminal pull-force evaluations, and high-voltage insulation (Hi-Pot) testing before it ever reaches the shipping dock. This is complemented by meticulous visual inspections under magnification to detect even the slightest surface anomalies. We provide complete technical documentation, including 2D/3D CAD models, detailed engineering drawings, and application specification test reports, ensuring full compliance with international industry standards such as UL, CSA, and RoHS.
The following specifications detail the exact parameters of the 776164-1 35P Connector Car ECU Cable Assembly. Every metric listed below reflects our commitment to precision engineering, ensuring that integration into your existing systems is entirely predictable and highly reliable.
| Product name | Car ECU Cable Assembly |
|---|---|
| Test | 100 Testing |
| Cable materials | pure copper |
| Cable color, lenght | According to the customers'need |
| Insulation | Rubber,Silicon,PE,...etc |
| Connector Type | Molex, JST, TE, Deutsch |
| Application | Automotive,Electrical,Industry |
| Service | OEM and ODM are acceptable |
| Samples | Provide samples for confirmation before production |
| Certificates | ITAF16949, ISO9001 |
Proper logistics and material handling are critical to ensuring that sensitive electronic components arrive at your assembly facility in pristine, ready-to-install condition. We have engineered our packaging process to mitigate risks associated with long-distance transit, including moisture exposure, stacking pressure, and accidental impact.
Each individual wiring harness is carefully coiled to prevent internal wire strain and sealed within a protective PE bag. These durable inner bags shield the copper terminals and PBT housings from ambient humidity and dust during transport. The individually wrapped units are then strategically arranged inside heavy-duty, multi-layer corrugated cartons designed to withstand significant vertical compression.
This optimized packing density of 150 pieces per carton ensures efficient palletization, reducing overall shipping volumes while maintaining a manageable gross weight of 13 KG per box for safe manual handling on the receiving dock.
